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A24Solar is committed to providing systems with exceptional performance over the entire life of the system. This page describes the assumptions we use for our term engineering design.

Background :

Know factors effect actual array performance and system design. The inverter manufacturer’s string sizing programs do NOT Include these factors and they request that you accept responsibility (liability) for system design when use our term designer.

The result of most of these ignored is that the array voltage is sized too low for the inverter to perform well over the life of the array especially on the warmest days of the year as the array ages.

 
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Voltage Drop.

Array wiring will always have some voltage drop. We assume a voltage drop of 1% on the array side.

High Grid Voltage.

The grid voltage will be higher than 240 in some locations (close to a transformer). The allowed grid voltage for inverter operation is up to 264V (10% high). When the inverter is pushing power to the grid, any voltage ”drop” in the AC wiring of the inverter is seen at the inverter terminal as a voltage rise. We assume the grid voltage will be 2% higher than 240. this is applied as a 2% lower voltage of the array.

Maximum / Minimum Temperatures at site.

The temperature at the site will effect the array voltage (variable by site). We assume the temperature minimum will be 40 Deg F. and the maximum will be 113 Deg F. if your array location experiences wider temperature extremes,
discuss other options with your sales person. The average modules we sell have 2 or 3 bypass diodes. When a full cell or more is shaded, the voltage from the bypass diode area is lost while the current is allowed to bypass the shaded area. (All of the voltage from every bypass area a cell shade condition). We assume no shading, but you have partial shading at your array site you should select relatively higher voltage array designs.

By incorporating these know factors into array design we have more restrictive criteria and a few less designs that we find acceptable when compared to inverter manufacturers’ string sizing tools.
This inconvenience is unfortunate but it means that the design we approve will perform better over the life of the system.
If you have shading, high grid voltage, greater than 1% voltage drop in the array wiring or move extreme temperatures than 14-113 F, let your sales rep know and we can review the best design for your particular application.

Research & Design.

A24Solar is design driven company with a “customer first” mentality take survey the site and next, we sketches using 3-D CAD software. After we are selected the best potential design concept, or once we are completed our design, we use sophisticated computer Analysis tools to simulate the real-world conditions our system will be exposed to. These conditions include wind loading, PV panel loading, and exposure to the element.
After we are completed our Analysis, we create a final production design that producing, and than put by one of our production refer, this design is create in CAD that will be transmitted to our production tooling suppliers to assure that the production tooling matches the production design requirements.
We send our engineers to project sites to witness installations of our works and support our customers. The feedback we get from visiting job sites is invaluable to us as we continually refine our works and develop new products.

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Factors Explained:

Degradation

The biggest of this factors is array degradation over time. We are designing systems to last 20 years, so we must look at anticipated voltage degradation when specifying and array design. Data on array degradation is hard to find. By comparing long term testing reports, module warranties, and discussion with manufacturers we have come to the conclusion that it is prudent to expect 0.25% per year lost in voltage and are allowing for 25 years worth of lost in our designs.

Tolerance

The tolerance could also be called the minimum guaranteed wattage. A module with a –9% tolerance could be rate 9% less than the spec sheet says it is. We assume 1/2 of the power tolerance is due to low voltage. If you assume the rating of the average module will be 1/2 of allowed tolerance and that 1/2 of this will be represented in voltage, we come to the decision to take 1/2 of the tolerance off of the design voltage for this factor.

A24Solar meticulously Engineers, many years of experience in the tough environment of

 

 

 

 

A24Solar Corporation.
2191 Del Franco Street, Suite A, San Jose. CA 95131. Office: 408.677.8111 Fax: 408.519.6548 mail:a24solar@yahoo.com