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A24Solar
is committed to providing systems with exceptional
performance over the entire life of the system.
This page describes the assumptions we use for our
term engineering design.
Background
:
Know
factors effect actual array performance and system
design. The inverter manufacturer’s string sizing
programs do NOT Include these factors and they request
that you accept responsibility (liability) for system
design when use our term designer.
The
result of most of these ignored is that the array
voltage is sized too low for the inverter to perform
well over the life of the array especially on the
warmest days of the year as the array ages. |
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Voltage
Drop.
Array wiring will always have some voltage drop.
We assume a voltage drop of 1% on the array side.
High Grid Voltage.
The grid voltage will be higher than 240 in some
locations (close to a transformer). The allowed
grid voltage for inverter operation is up to 264V
(10% high). When the inverter is pushing power
to the grid, any voltage ”drop” in the AC wiring
of the inverter is seen at the inverter terminal
as a voltage rise. We assume the grid voltage
will be 2% higher than 240. this is applied as
a 2% lower voltage of the array.
Maximum / Minimum Temperatures at site.
The temperature at the site will effect the array
voltage (variable by site). We assume the temperature
minimum will be 40 Deg F. and the maximum will
be 113 Deg F. if your array location experiences
wider temperature extremes,
discuss other options with your sales person.
The average modules we sell have 2 or 3 bypass
diodes. When a full cell or more is shaded, the
voltage from the bypass diode area is lost while
the current is allowed to bypass the shaded area.
(All of the voltage from every bypass area a cell
shade condition). We assume no shading, but you
have partial shading at your array site you should
select relatively higher voltage array designs.
By incorporating these know factors into array
design we have more restrictive criteria and a
few less designs that we find acceptable when
compared to inverter manufacturers’ string sizing
tools.
This inconvenience is unfortunate but it means
that the design we approve will perform better
over the life of the system.
If you have shading, high grid voltage, greater
than 1% voltage drop in the array wiring or move
extreme temperatures than 14-113 F, let your sales
rep know and we can review the best design for
your particular application.
Research & Design.
A24Solar
is design driven company with a “customer first”
mentality take survey the site and next, we sketches
using 3-D CAD software. After we are selected
the best potential design concept, or once we
are completed our design, we use sophisticated
computer Analysis tools to simulate the real-world
conditions our system will be exposed to. These
conditions include wind loading, PV panel loading,
and exposure to the element.
After we are completed our Analysis, we create
a final production design that producing, and
than put by one of our production refer, this
design is create in CAD that will be transmitted
to our production tooling suppliers to assure
that the production tooling matches the production
design requirements.
We send our engineers to project sites to witness
installations of our works and support our customers.
The feedback we get from visiting job sites is
invaluable to us as we continually refine our
works and develop new products.
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Factors
Explained:
Degradation
The
biggest of this factors is array degradation over
time. We are designing systems to last 20 years,
so we must look at anticipated voltage degradation
when specifying and array design. Data on array
degradation is hard to find. By comparing long term
testing reports, module warranties, and discussion
with manufacturers we have come to the conclusion
that it is prudent to expect 0.25% per year lost
in voltage and are allowing for 25 years worth of
lost in our designs.
Tolerance
The
tolerance could also be called the minimum guaranteed
wattage. A module with a –9% tolerance could be
rate 9% less than the spec sheet says it is. We
assume 1/2 of the power tolerance is due to low
voltage. If you assume the rating of the average
module will be 1/2 of allowed tolerance and that
1/2 of this will be represented in voltage, we come
to the decision to take 1/2 of the tolerance off
of the design voltage for this factor.
A24Solar
meticulously Engineers, many years of experience
in the tough environment of
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